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High-Precision Battery Cover Multifunctional Test Bench
Battery

High-Precision Battery Cover Multifunctional Test Bench

Zhongzhi Testing Instruments' high-precision battery cover multifunctional test bench is a battery pressure loading test equipment, which is mainly used to detect the operating status of the battery cell explosion-proof valve, pressure leakage, flip plate operating status and flow valve pressure leakage, etc. During the test, a stable pressure or a sudden pressure change is applied to the inside of the battery cell, and the test data and the status changes of each tested part are recorded in real time.

    Product Specifications:

    Test Chamber Model

    SC-APFP-01

    Test station

    1 station or customized multi-station

    Test product

    Battery cover, empty battery cell, explosion-proof valve sheet, battery cell (breathing test is not available)

    Test mode

    Constant pressure mode, one-way breathing mode, two-way breathing, manual loading, automatic loading, program control

    Test type

    Cover flip test, cover cut-off device, explosion-proof valve burst test, explosion-proof valve leakage test, flow valve test

    Test purpose

    It can accurately measure the flipping pressure of the cover flipping piece, and is compatible with various types and models of flipping piece tests by simply replacing the fixture;

    It can accurately measure the bursting pressure of the cover plate explosion-proof valve, and can be compatible with various types and models of explosion-proof valve tests by simply replacing the fixture;

    It can output unidirectional or bidirectional variable breathing pressure to simulate the charging and discharging conditions of power batteries, and test the performance of cover explosion-proof valves, flip plates, and cutting devices at the same time.

    Measurement range

    0.01-1.2 MPa, 2Mpa\3Mpa can be customized

    Pressure accuracy

    ±0.05%FS

    Pressure resolution

    0.0001Mpa

    Data acquisition frequency

    100Hz, 1000Hz optional

    Continuous working time

    More than 4800H, or more than 50000 cycles

    Features

    Digital pressure setting, no need for external pressure regulating device, simple and convenient setting, higher accuracy and better stability;

    The servo valve is matched with a high-precision pressure sensor for closed-loop control, with high pressure accuracy and fast loading and unloading response;

    The test pressure is independently digitally displayed and collected and stored in real time. If the test fails, the test will be cut off in time and the data will be saved. The test process curve is dynamically displayed, which is more intuitive;

    Test data and test waveforms can be stored in the computer hard disk and can be opened again for viewing, analysis and comparison, which is convenient for data tracing;

    The loading waveform can be selected as square wave, triangle wave, sawtooth wave, trapezoidal wave, multi-waveform combination, custom waveform, etc.

    Control method

    Industrial computer + touch screen display control

    Control acquisition

    Test parameter setting and test data collection are all controlled by software. Test data is collected in real time. Dynamic curve display of the test process is more intuitive. There are many optional or customizable test waveforms. The test loading and unloading rates are all controlled by software. No manual intervention is required, and the operation is simple and convenient.

    Software

    Multifunctional measurement and control system

    Comparison curve

    Set pressure, output pressure, flow rate, test time synchronous acquisition, all-in-one curve display

    Data storage

    Process data and failed data are stored in real time on the hard disk of the industrial computer

    Data export

    Access,Excel,txt

    Standard configuration

    Host, CID, SSD test wire, air pipe connector, booster pump

    Protection alarm device

    Leakage protection, overvoltage protection, phase loss protection, overload protection, short circuit protection, emergency stop protection, abnormal sound and light alarm

    Gas source requirements

    Clean compressed air above 0.6MPa

    Power supply voltage

    AC220V, 50HZ

    As a professional battery test chamber manufacturer, we are committed to providing high-performance test chambers to meet the testing needs of different fields. We can customize according to customer needs and provide the most suitable solution!
    Product Image

    Test condition setting:

    ●Test mode selection: pressurization mode, constant pressure mode, breathing mode, flow mode are available;
    ●Failure detection mode selection: explosion-proof valve/flip plate/cut-off device can be switched arbitrarily and the upper limit of test time can be combined;
    ●Constant pressure test: input pressure holding pressure;
    ●Breathing test: test waveform can be edited arbitrarily, square wave, triangle wave, trapezoidal wave, sawtooth wave, custom step waveform, etc. can be adjusted, test waveform can be selected individually or combined.

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    Contact Us

    Zhongzhi Testing as a professional test chamber manufacturer, We provide customized services to meet your specific needs, including our Desktop Climate Chamber. For more information, please feel free to contact us.

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