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Proportional Valve High Temperature Liquid-Cooled Testing Machine
Circulation Chillers

Proportional Valve High Temperature Liquid-Cooled Testing Machine

The proportional valve high temperature liquid-cooled testing machine is a device used for fatigue durability testing of drive motors in new energy vehicles. It uses an external cooling tower as a heat dissipation channel and achieves temperature control of the circulating liquid by adjusting the opening of the proportional valve through PID control.

    Technical Parameters

    Zhongzhi's proportional valve high temperature liquid-cooled testing machine has six models, each with a temperature range of room temperature to 85℃ and a temperature control accuracy of ±1℃. The main differences between the models are in the cooling capacity, heating capacity, and flow control range.

    Model

    Cooling Capacity (kW)

    Heating Capacity (kW)

    Temperature Range (℃)

    Temperature Control Accuracy (℃)

    Flow Rate Range (L/min)

    Flow Rate Control Accuracy (L/min)

    Pressure Range (kPa)

    Communication Interface

    CZ-CL1-10KL-W

    10

    9

    Normal temperature ~85

    ±1

    4-40

    ±0.1

    0~400

    RS485/CAN/Ethernet

    CZ-CL1-20KL-W

    20

    18

    Normal temperature ~85

    ±1

    4-40

    ±0.1

    0~400

    RS485/CAN/Ethernet

    CZ-CL1-30KL-W

    30

    27

    Normal temperature ~85

    ±1

    6-60

    ±0.2

    0~400

    RS485/CAN/Ethernet

    CZ-CL1-40KL-W

    40

    36

    Normal temperature ~85

    ±1

    6-60

    ±0.2

    0~400

    RS485/CAN/Ethernet

    CZ-CL1-50KL-W

    50

    36

    Normal temperature ~85

    ±1

    10-100

    ±0.3

    0~400

    RS485/CAN/Ethernet

    CZ-CL1-60KL-W

    60

    36

    Normal temperature ~85

    ±1

    10-100

    ±0.3

    0~400

    RS485/CAN/Ethernet

    Note:

    1. Nominal Cooling Capacity: The rated cooling capacity of the equipment when the refrigerant temperature is 42℃ and the cooling water temperature is 32℃. The refrigerant parameters are based on antifreeze with a freezing point of -45℃.

    2. Water-cooled model.

    3. Number of Output Channels: Supports 2, 3, 4, 8, and 16 channels.

    Advantages of Proportional Valve Control

    Traditional liquid-cooled test equipment usually uses variable frequency pumps or throttle valves to adjust flow, which has problems such as slow response speed and limited adjustment accuracy. Our liquid-cooled test equipment uses proportional valve control, which has the following three advantages compared to traditional solutions:

    1. Accurate Flow Control

    Using variable frequency flow control, the flow output value can be set arbitrarily within the specified range, and the minimum control accuracy is +0.1L/min.

    2.Multi-channel Independent Control

    The number of output channels of Zhongzhi proportional valve high temperature liquid-cooled testing machine supports 2 channels, 3 channels, 4 channels, 8 channels, and 16 channels, and can realize multi-channel coolant flow adjustment according to testing needs.

    3. Programmable Flow Control

    The equipment supports presetting the coolant flow rate for each test stage and achieves precise adjustment through the proportional valve.

    Product Applications

    Zhongzhi's proportional valve high-temperature liquid-cooled testing machine can perform thermal management tests on various liquid-cooled products, including new energy vehicle motors, motor controllers, and on-board chargers. The main test items are as follows:

    1. High-Temperature Fatigue Test

    Verifies the thermal management performance of the tested liquid-cooled components by precisely controlling the coolant temperature and flow rate.

    2. Pressure Drop and Flow Resistance Test

    Precisely measures the pressure loss and flow resistance of the coolant as it flows through the internal channels of the tested component, verifying the rationality of the flow channel design.

    3. Pressure Resistance Test

    Applies a specified pressure to the liquid-cooled channels of the tested component to test its pressure resistance and sealing performance.

    Advantages of Water-Cooled Chillers

    The Zhongzhi proportional valve high temperature liquid-cooled testing machine uses a water-cooled design, which offers the following advantages compared to air-cooled models:

    1. High-Efficiency Heat Dissipation

    Compared to air-cooled chillers, water-cooled units are less affected by ambient temperature, have smaller operating temperature differences, and achieve higher heat exchange efficiency.

    2. Superior Energy Efficiency

    Water-cooled chillers generally have a higher energy efficiency ratio than air-cooled chillers, achieving lower energy consumption under the same operating conditions. This is because the water-cooling system has a higher heat exchange coefficient, resulting in a lower compressor operating load and avoiding energy waste under high-temperature and high-pressure conditions.

    3. Convenient Maintenance

    Water-cooled chillers, due to their compact structure and high degree of modularity, offer greater advantages in maintenance.

    Quality Assurance

    Since its establishment in 2005, Zhongzhi Testing has developed into a professional manufacturer of environmental reliability testing equipment, possessing the following qualifications and strengths:

    ISO 9001 Quality Management System Certification

    CE Certification

    60+ Environmental and Reliability Technology Patents

    38,000㎡ Own Factory, 300+ Employees

    30,000+ Customers

    Get Your Custom Solution

    Whether you need standard models or customized equipment, our engineering team will provide professional technical support based on your testing needs. Here is our project service process:

    Requirements Confirmation: Confirm the test object, equipment dimensions, temperature range, and other test parameters.

    Solution Design: Recommend suitable equipment models and develop a solution based on your testing requirements.

    Manufacturing: Organize production according to the confirmed technical solution and assemble the entire machine.

    Commissioning and Testing: After assembly, conduct overall machine commissioning to ensure stable and reliable operation.

    Equipment Delivery: After the equipment passes factory acceptance, ship the equipment according to the agreement between both parties, ensuring timely delivery.

    After-sales Service: Lifetime product maintenance.
    Start Your Test Program

    Contact Our Team

    Email: jane@dgzhongzhi.com

    Phone: +86 18302053458(Whatsapp)

    Website: www.zztestchamber.com

    Address: No. 417, Shatian Section, Gangkou Road, Shatian Town, Dongguan City, Guangdong Province,China

    Frequently Asked Questions

    1. When Testing Multiple Channels, Can Each Channel Use Different Flow Rates?

    Typically, different flow rates are possible as long as each channel is equipped with an independent proportional valve and flow sensor.

    2. How Does the Proportional Valve Achieve Flow Control?

    The proportional valve automatically adjusts the valve opening according to the set flow target value to achieve precise flow control and stable output.

    3. Does the Water-Cooled Model Require External Cooling Water When Installing It?

    need. The equipment needs to be connected to a circulating cooling water system that meets technical requirements to ensure stable operation of the equipment.

    4. Can the Number of Output Channels Be Expanded According to Later Needs?

    Whether later extensions are supported depends on the design. If there is a need for channel expansion, it is recommended to confirm it during the equipment selection stage to ensure that subsequent use needs are met.

    5. Can the Proportional Valve High Temperature Liquid-Cooled Testing Machine Be Customized?

    Can. Zhongzhi can customize exclusive solutions according to your working conditions (temperature range, flow rate, environmental conditions, etc.).

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